Apple’s first foldable iPhone may bring a big shift in foldable display design: Here’s what the leak claims

A new leak reveals how Apple may reduce the folding screen crease in its first iPhone Fold using a different display structure design approach.

A fresh supply chain leak has outlined how Apple may handle one of the main issues linked to foldable phones: the visible crease on the screen. The details suggest that the company is working on a different internal display structure for its first foldable iPhone.

A new leak reveals how Apple may design its first foldable iPhone to reduce screen crease visibility. (Bloomberg)

By MD Ijaj Khan

Ijaj Khan is a technology journalist and Senior Content Producer at Hindustan Times, with over three years of experience covering the consumer technology industry. His work spans smartphones, laptops, wearables, gaming, appliances and AI - from hands-on reviews, comparison and buying guides to breaking news and in-depth features that help readers cut through the noise and make informed decisions. Before joining HT Tech, he worked with Jagran New Media, where he sharpened his instincts for fast-paced digital reporting. He holds a Post Graduate Diploma in English Journalism and Mass Communication from the Indian Institute of Mass Communication (IIMC), Delhi. Whether he's testing the latest flagship smartphone, tracking a major AI announcement, or putting a gaming laptop through its paces, Ijaj approaches every story with the same goal - making technology feel relevant and easy to understand for everyday users, not just enthusiasts. When he's not in front of a screen for work, he's usually travelling to a new city, hunting for great food, or keeping tabs on what's next in tech before everyone else catches on.

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New Dual-Layer Display Structure

According to a report shared by tipster Digital Chat Station, which posted that Apple could use a dual-layer glass system. This design may include both ultra-thin glass (UTG) and ultra-thin flexible glass (UFG). In this setup, the display layer would sit between these materials instead of directly touching the hinge.

This approach differs from most foldable devices available today. Current models usually rely on a single UTG layer, which has to protect the display and handle repeated bending. By separating the display layer from the hinge movement, Apple may reduce stress on the panel during folding. Reports from MacRumors suggest that this could help limit the appearance of a crease and improve long-term use.

Focus On Crease Control And Design

The leak also mentions the use of self-healing glass along with a hinge that allows smoother folding. These elements, combined with the dual-layer structure, could support Apple’s reported goal of making the crease less noticeable during daily use. However, some reports suggest that a completely crease-free display may not be possible with current materials.

Another point discussed in recent updates is the form factor of the device. The foldable iPhone is expected to be wider when closed compared to existing foldable phones. When opened, the screen may offer an aspect ratio closer to a tablet, similar to an iPad, instead of the square-like layouts seen in many foldables today. This could change how apps and content appear on the device.

Launch Timeline And Release Plan

As for the launch timeline, industry reports indicate that Apple may introduce the foldable iPhone during its usual fall event, which takes place in September. However, the device might reach buyers later in the year, possibly around December. This gap between announcement and release could allow developers to adjust apps for a dual-screen or foldable layout.

A similar rollout strategy was seen with the iPhone X, which was announced earlier but shipped later. Apple may follow the same approach again to ensure that both hardware and software work together before the product becomes widely available.